Control Water Temperature Heating

Water heater1. Configuration.      TypeSpecialtyExcellenceshortcomingOthersTransflux heaterWater   transflux hole of the heaterLarge power, quick heatingWater must flow by itself or by a pump.Water can be heated in tap water supplyImmergingheaterHeater    immerge at bottom of water tankHeat quiet water, with uniform temperatureRising time is too long to heat the water in whole tankFit for large powerUnderside  heaterHeater is placed underside the tankHeat quiet water, with uniform temperatureRising time is too long to heat the water in whole tankFit to maintain temperature of waterDouble insulators heaterWith two layers insulators and two metal shellsTop safetyHigher costNo electric leakage on surface when PTC was burnperiphery of pipe heaterAround the periphery of metal pipeThe heater can contact the pipe very fitThe power can not be large; energy can not be used very effectivelySuitable for the situation the pipe can not be changedTemperature control water heaterWith a temperature controller,the temperature of the water can be adjustedThe temperature of  water Can be controlled with accuracy of 4℃Larger volume of the system, more cost.Suitable for the situationnecessary to control the temperature of waterVarious materials. 1) Aluminium shell or pipe, it is cheaper, but not good in resistance to corrosion. 2) Brass or copper shell or pipe, it is good in resistance to corrosion. But it costs higher. 3) Ceramic shell, it’s good in resistance to corrosion. But its heating power could not be very large. 4) Stainless steel or titanium shell or pipe, it is very excellence for preventing corrosion, and meets food safe standard. But it costs higher and has bigger bulk. China patent number: ZL 2011 2022 0811.4, ZL 2011 2022 0805.9.5) Anti-corrosion coated aluminum shell, it is corrosion resistance, and prevent incrustant, but the cost is quite high.2. Some samples of uses.PTC water heater could be used for shower, footbath, washing hand, vegetable and dish, drink warmer and boiler, fermenter, tea warmer, coffee warmer, milk warmer, vapor generator, sauna bath.They could be used in heating diesel oil, gasoline or other liquid. Using PTC as a heating element could prevent the oil burning, it’s safer.3. Notice in appliance.PTC as a heating element, it fits for high safety, slap-up product. In some situations, it’s low cost and convenient.The electric power of PTC water heater changes with the temperature of water. The higher is the temperature of water, the smaller is the power. Using higher switch temperature PTC can get higher power, 220~270℃switch temperature PTC is selected usually. But if select too high switch temperature, the reliable will reduce. Power is almost same to change the voltage twice or decrease of 1/2. 4. Current products.Immerging heaterShapeLength in waterwidthThicknessScrew orSurface temp. in airPowerat 25℃Rectangle aluminum tube100mm9.76M14250℃70WRectangle aluminum tube100mm13.26M20250℃150WRectangle aluminum   tube100mm15.56M22250℃180WRectangle aluminum   tube100mm16.511M24250℃350WRectangle aluminum   tube100mm21.56M25250℃250WRectangle aluminum   tube100mm21.512M30250℃450WRectangle aluminum   tube200mm21.524M42250℃2000WRectangle aluminum   tube200mm3112flange250℃1800WRectangle aluminum   tube150mm327flange250℃400W+ shape aluminum tube400mm3939flange250℃8000W+ shape aluminum tube500mm4848flange250℃10000WRectangle aluminum tube200mm657flange240℃1800WRound aluminum tube100mm Φ8M12250℃100WRound aluminum tube100mm Φ11M14250℃150WRound aluminum tube100mm Φ16M20250℃200WRound aluminum tube200mm Φ23M30250℃1200WRound aluminum tube200mm Φ33M42250℃1800WRound aluminum tube200mm Φ40M48250℃2400WRound aluminum tube500mm Φ48M56250℃6500WRound brass tube75mm Φ12M16240℃100WStainless   steel/titanium tube200mm Φ10M14240℃200WStainless   steel/titanium tube200mm Φ20M24240℃400WStainless   steel/titanium tube200mm Φ25M30240℃1100WStainless   steel/titanium tube400mm Φ35M42240℃2000WStainless   steel/titanium tube400mm Φ45M52240℃3000WStainless   steel/titanium tube500mm Φ50M56240℃4000WStainless   steel/titanium tube500mm Φ50M56240℃8000WStainless steel double insulators200mm Φ25M30240℃900WStainless steel double insulators400mm Φ35M42240℃1800WT shapePlane86/74Heater55/40/8260℃350WT shapePlane86/74Heater55/40/22260℃800WNotice:1) PTC heating tube can be operated without water, low water level, incrustant depositing. 2) Applied voltage could be 12~72V, 100~380V. Two applied voltages in one heater; three phase voltage are possible.3) The length of heating part could be selected between 50~800mm, the longer is the shell, the larger is the power. 4) The connected screw or flange could be customer made.5) The surface temperature without water, could be between 50~260℃, the higher is this temperature, the larger is the heating power.6) The stable temperature of water would be affected by the heating power, cubage of water, the shape and material of container, heating dispersion, evaporating of water, temperature controller.7) The tube can be consist of aluminum, copper, brass, 304/316/316L stainless steel, titanium, monel alloy. The life time for aluminum tube is around 2years, for stainless steel is around 5years continuously operation.8) For preventing corrosion, the surface of tube can be coated with Teflon, used for heating element in electroplate tank is possible. 9) A thermostat or thermo-couple or sensor can be assembled in the tube for controlling the temperature of water.10)TUV approval number: B 09 06 46746 004,B 09 08 16746 008.11) National patent, ZL 2010 2 01356626.0, high power density water heater. National patent, ZL 201320630141.2, surround PTC heating tube.National patent, ZL 2011 2022 0811.4, anti-corrosion PTC heating tube. National patent, ZL 2011 2012 6016.9, Used for special high security, there are 2 layers of insulator and 2 layers of metal protective layer. That can prevent the electricity leakage on the heater caused by breakdown of PTC ceramic.National patent, ZL 201520425957.0, PTC heating element used in electroplate tank.National patent, ZL 201520103573.7, PTC heating element used in three phases.National patent, ZL 201520103574.1 PTC heating element applied with multi voltage.Transflux water heater:ShapeTotal lengthWidthHeightInner      diameter of pipeTerminal screwSurface temp. without waterPower      in 25℃      waterAluminum pipe150mm21.520.5Φ102/8"250℃380WAluminum pipe150mm21.523.5Φ133/8"250℃400WAluminum pipe300mm21.523.5Φ133/8"250℃820WAluminum pipe200mm21.525Φ133/8"250℃1200WAluminum pipe200mm3348Φ261"240℃1500WAluminum pipe200mm3939Φ164/8"250℃3500WAluminum pipe200mm4848Φ154/8"250℃4500WAluminum pipe double insulating +200mm4848Φ154/8"250℃4500Wtainless steel/titanium  pipe#250mm2635.5Φ154/8"250℃1000WStainless   steel/titanium  pipe#250mm35.535.5Φ154/8"250℃1800WCopper pipe #250mm35.535.5Φ154/8"250℃2000WStainless steel/titanium  pipe#500mmΦ48Φ281"240℃6000WMulti-pipe assembly *300mm20065Φ261"250℃12000WTwine pipeTotal lengthOut diameterDiameter of pipeThickness of pipe Surface temp. without waterPower      in 25℃      waterCopper pipe **130mmΦ50Φ50.4 250℃1600WAluminum pipe **130mmΦ50Φ50.4 250℃1600WStainless steel pipe**130mmΦ50Φ50.4 250℃1400WNotice:1) PTC heating tube can be operated without water, with incrustant depositing, for water evaporating. 2) Applied voltage could be 12~72V, 100~380V. Two applied voltages in one heater; three phase voltage are possible.3) The length could be selected properly by customers, between 50~500mm, the longer is the shell, the larger is the power. 4) The connected terminal, diameter, shape, could be customer made. 5) The tube can be consist of aluminum, copper, brass, 304/316/316L stainless steel, titanium, monel alloy. The life time for aluminum tube is around 2years, for stainless steel is around 5years continuously operation.6) The surface temperature without water, could be between 50~260℃, the higher is this temperature, the larger is the power.7) The out-water temperature could be affected by heating power, rate of flow water, heating dispersion.8) A thermostat or thermo-couple or sensor can be assembled at the out-water end of heating tube for controlling the temperature of out-water.9)TUV approval number: B 09 06 46746 004,B 09 08 16746 008. 10) National patent, ZL 2010 2 01356626.0, high power density water heater. National patent, ZL 2011 2022 0811.4, anti-corrosion PTC heating tube. National patent, ZL 2011 2012 6016.9, Used for special high security, there are 2 layers of insulator and 2 layers of metal protective layer. That can prevent the electricity leakage on the heater caused by breakdown of PTC ceramic.National patent, ZL 2012 20370684.0, twine pipe water heater. National patent, ZL 2012 2 0178696.3, high power density PTC heating pipe.National patent, ZL 201320630141.2, surround PTC heating tube.National patent, ZL 201520103573.7, PTC heating element used in three phase.National patent, ZL 201520103574.1 PTC heating element applied with multi voltage.National patent, ZL 201320830465.0, PTC heating element for kitchen ventilator.Transflux water heater with plugLength of shellDiameter of shellConnecting terminalTemperature without    waterPower at 25℃    entered waterPrice for 100pcs150mmΦ504/8’80℃1300W70.00RMB200mmΦ504/8’80℃2000W90.00 RMB150mmΦ604/8’80℃2200W95.00 RMB200mmΦ604/8’80℃3600W125.00 RMB250mmΦ604/8’80℃4500W150.00 RMBNotice:1) Applied voltage could be 12~36V, 100~380V. Two applied voltages in one heater (China patent ZL 201520103574.1); three phase voltage (China patent ZL 201520103573.7), are possible.2）The length could be selected by customer between some range, larger power could be made with longer pipe.3）The surface temperature without water, could be between 50~260℃, depending on the switch temperature of series-wound thermostat.4）The temperature of exit water depends on heating power, temperature of entered water, and rate of water flux.5）National patent, patent number ZL 2010 2 01356626.0Consumed power for transflux heaterFlux of waterInitial temperatureFinal temperatureHeating efficiencyConsumed powerStable current on 220V voltage1L/ min20℃40℃90%1.5KW6.8A3L/ min20℃40℃90%4.5KW20.5A5L/ min20℃40℃90%7.8KW35.5A10L/ min20℃40℃90%15.6KW70.9AUnderside water heater: ShapeLengthWidthThicknessSurface temperature in   airPower in 25℃ wateraluminum plate65mm13.75.2260℃80Waluminum plate65mm256.5260℃120W*aluminum plate65mm2512.5260℃220Waluminum plate45mm357.0260℃100W*aluminum plate60mm4812260℃350W*aluminum plate80mm4812260℃500Waluminum plate80mm637.0260℃240Waluminum plate120mm907.0260℃680Waluminum plate120mm9013260℃1200Wround plateΦ85mm 7.0260℃500W*round plateΦ85mm 13260℃800WNotice:1) Applied voltage could be 12~72V, 100~380V.2) The length of the plate could be selected by customer, the larger is the plate, the larger is the power. But larger plate might result bad heating conduction because the connecting gap on interface.3) The surface temperature without water, could be between 80~260℃, the higher is this temperature, the larger is the power.4) The stable temperature of water could be affected by heating power, cubage of water, the shape and material of container, heating dispersion, vapor of water.5) TUV approval number: B 09 06 46746 004,B 09 08 16746 008.6）National patent, patent number ZL 2010 2 01356626.0Heater surround water pipe:Length WidthHeightInner diameterSurface temperaturePower at 25℃    water100 mm2025Φ10260℃80W100 mm3835Φ20260℃200W100 mm4039Φ25260℃280W100 mm4745Φ32260℃340W200 mm5047Φ35260℃500W200 mm8179Φ65260℃800W200 mm9290Φ76260℃1200W200 mm110107Φ93260℃1500W200 mm125122Φ108260℃1600W200 mm135132Φ118260℃1800WNotice:1) Voltage could be selected 12V, 24V, 36V, 100~120V, 220~240V, 380V.2) Length could be between 50mm and 500mm. 3) The heater could be used surround running water pipe, very easy for assembling; it could be used for heating diesel pipe, diesel filter, oil pipe, compressed air pipe. 4) The surface temperature without water, could be between 80~260℃, the higher is this temperature, the larger is the power. Liquid heater with temperature controllerNotice:1) The temperature of water could be controlled by adding a temperature controller, or thermostat. 2) The power can be customer’s required.3) Voltage can be 220V or other voltage.4) UL file for PTC pellet is E 207611.5) Temperature control tolerance is ±2℃.